Your one stop shop for aircraft design & composite technology, manufacturing & certification.

With our knowledge in the field of aeronautical engineering and our experience in aircraft manufacturing, our specialists support your projects in aircraft design and composite technology, aerodynamics, lightweight design and certification.

Research and Development

Finite Element Analysis

  • Static Stress Analysis
  • Evaluation of Eigenmodes
  • FEMAP with NX Nastran solver

Computational Fluid Dynamics (CFD)

  • Evaluation of aircraft performance
  • Analysis of components and areas (nacelles, fairings, etc.)
  • Application in OpenFoam

Development of Integration Concepts

  • Propulsion system integration for CS-22 and CS-23 aircraft
  • Integration of electric and hybrid propulsion systems

Development of efficient Manufacturing Processes for Composites

  • Supported Lay-Up (Patent Pending)
  • Ramp-up-ready Prototype Production Methods
  • Functional Molds and Tools

Aircraft Design

Conceptual and Preliminary Design

  • Airfoil evaluation
  • Configuration studies
  • Preliminary sizing
  • Weight and Balance / Mass distribution
  • Flight mechanics and performance analysis

Detail Design

  • CAD-modelling with Siemens NX and SolidWorks
  • Fiber Composite Structures
  • Sizing of structural components
  • Design optimization for manufacturing and assembly
  • Flight Control Systems
  • Technical Drawings and Manufacturing Manuals

Type Certification

Kasaero is a Partner of M&D-Flugzeugbau. Our Engineers are Compliance Verification Engineers (CVE) and / or Design Engineers (DE) in M&D's EASA Part 21.J Design Organization.

Experience in EASA CS-22, CS-23, CS-VLA, CS-LSA, LTF-UL, JARUS-SORA

Our experts would be pleased to advise you to develop and implement a targeted strategy for the certifying of your product.

Requirements Management

  • Establishment of Certification Basis and Special Conditions
  • Establishment of Means of Compliance (MoC) Lists
  • Preparation and implementation of certification programs
  • Efficient Requirements Management Software for Aviation Requirements

 Compliance Demonstration and Testing

  • Definition and preparation of Compliance Reports
  • Structure and Strength Analysis
  • Systems Descriptions
  • Functional Hazard Analysis
  • Preparation of material qualification programs
  • Planning and conduction of certification ground tests
  • Limit-Load and Ultimate-Load test planning / examination
  • Development and Design of Test Rigs
  • Planning and conduction of flight tests in collaboration with test pilot Sören Pedersen

Configuration Management

  • Part- and Document Numbering Systems
  • Version and Revision Control
  • Validity Control
  • Data Management
  • Workflows and release processes

Production Engineering

Mold Design and Production

  • Cost-effective molds for prototype production
  • High-end functional molds for efficient series production
  • Jig and Tool design for precision fiber composite assembly
  • CAD/CAM-Design in cooperation with a manufacturing network

Composite Manufacturing

  • Prototype manufacturing (in-house)
  • Small-batch production
  • Series production in cooperation with the EASA approved Part21.G Production Organization of M&D

Production Planning and Assistance

  • Assembly sequence and BOM management
  • Development of manufacturing methods and processes
  • EASA compliant production processes and documentation
  • Quality assurance and configuration management
  • Traceability and part marking